Facilities: Polyzen, Inc.

Polyzen’s 32,000-square-foot facility in Apex, NC is fully certified to ISO 9001 and ISO 13485 standards and equipped to handle medical-grade polymer development, processing, and manufacturing. This includes processing within 8,000 square feet of Class 10,000, ISO 7 clean room space.

Complete Capabilities Under One Roof

Our facility includes in-house analytical labs, tool room, machine shop, prototyping operations, manufacturing equipment, warehousing, and logistics. Combined with our expert personnel, infrastructure, and quality systems, we can efficiently convert medical device ideas from concept to manufacturing reality. These comprehensive capabilities allow us to meet budget, timeline, specification, and regulatory requirements throughout the design, prototyping, testing, scale-up, and production stages.

Key Equipment for Medical Device Manufacturing

Polyzen’s list of company-owned equipment includes:

  • Cast film extruders with various dies, rolls, and a co-extrusion blocks
  • Small diameter blown film extruders
  • RF and impulse welders
  • Thermo/vacuum formers
  • Dip molding machines
  • Liquid spin casting machines
  • Extrusion blow molding equipment
  • Stretch blow molding equipment
  • Injection molding equipment
  • Compression molding equipment
  • Die-cutting presses
  • Screen printers
  • 3-axis CNC mill & CNC lathe
  • Various test equipment (Instron, microscopes, leak tester, and laser measurement)
  • Plasma chamber
 

About Polyzen

Polyzen, Inc. is a leading contract developer and manufacturer of custom medical-grade polymer components and products for medical device manufacturers worldwide. With fully equipped facilities in Apex, NC, we’re capable of taking any customer’s concept from prototype to full-scale production. We offer a variety of technologies and turnkey services to meet the most demanding application and regulatory challenges.

Polyzen Can Help

Rely on Polyzen’s expertise to bring your medical polymer device needs to reality.


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