Medical Device Services & Capabilities

Polyzen specializes in contract manufacturing of components and assemblies from medical-grade polymers, but our complete services and capabilities go far beyond. Our diverse team of experts supports our clients from initial ideation through design and development, prototyping, design for manufacturability, and testing. Following regulatory clearance, we provide small and large-scale manufacturing, device assembly, inspection, testing, validation, packaging, sterilization management, and scheduled delivery of medical devices and components throughout the world.

We understand the unique product development life cycles and regulatory requirements of medical devices. Our team is committed to providing cost-effective solutions that maximize quality and reduce time to market. Our services are broad and deep, and include those detailed on the pages below:

Polymer Material Formulation & Consultation

The Polyzen team includes experienced polymer experts, giving us unmatched material science and polymer formulation expertise that’s specific to medical devices. We’re proud to bring our medical-grade polymer knowledge to bear for every customer, ensuring the ideal material is selected for all application requirements and specifications. Click below to learn more.

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Polymer Processing

Polyzen excels in the full range of polymer processing techniques, ranging from sheet and tube extrusion to welding, thermoforming, molding, and beyond. We have the experienced technicians, process engineers, company-owned equipment, infrastructure, and quality systems needed to deliver the highest levels of quality, consistency, and value. Click below for further information.

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Product Development & Optimization

Medical polymer product development and optimization is a major part of the value Polyzen provides to each of our customers. Our team has the experience, diverse skillsets, and knowledge needed to help each customer maximize the quality, function, and manufacturability of their products, ensuring the success of our projects. Click below to read more.

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Component Manufacturing & Device Assembly

Polyzen offers extensive in-house contract manufacturing and device assembly services. Our capabilities range from prototyping to process transfers, pilot builds, and full-scale manufacturing, including, but not limited to validation, packaging, and sterilization management. We offer a level of reliability and cost-effective quality that’s unmatched in our industry. Click below for more information.

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Comprehensive in-House Services

At Polyzen, we have assembled a diverse, knowledgeable, and experienced team to support our customers. We have invested in equipment, infrastructure, certifications, and processes necessary to handle all projects from concept to full-scale manufacturing. Further, Polyzen can support customers from component to sub-assembly, to a fully finished, packaged, sterilized, assembled device.

Whether customers have a basic idea drawn on a napkin, a formal drawing, or an existing manufacturing process they’d like to transfer to us, we’re the ideal partner for reliability, trusted quality assurance, and outstanding value.

About Polyzen

Polyzen, Inc. is a leading contract developer and manufacturer of custom medical-grade polymer components and products for medical device manufacturers worldwide. With fully equipped facilities in Apex, NC, we’re capable of taking any customer’s concept from prototype to full-scale production. We offer a variety of technologies and turnkey services to meet the most demanding application and regulatory challenges.

Polyzen Can Help

Rely on Polyzen’s expertise to bring your medical polymer device needs to reality.

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