MEDICAL DIP MOLDING, COATING, & CASTING
MEDICAL
Dip Molding, Coating, & Casting
Dip Molding, Coating, and Casting is a process using liquid resin solution and depositing the material on a mold or substrate, allowing the resin to cure and then demolding of the component. These processes are used to make products such as medical balloons or coating of stents, baskets, or catheters.
DIP MOLDING CAPABILITIES
FOR AN ARRAY OF MEDICAL NEEDS
Dip molding is ideal for producing thin-walled, highly compliant balloons, coating stents and wires, casting specialty films, and more. Dip molding does not produce seams or mold parting lines on components, and it is ideal for fast prototyping and large-volume production runs. Dip and specialty coatings can provide soft grips or protective coatings to surgical instruments, containers, or components.
Polyzen has extensive experience and in-house capabilities to dip mold with thermoplastic polyurethanes (TPUs), thermoplastic elastomers (TPEs), silicone rubbers, and other polymer dispersions or solutions. In-house polymer solution formulation and mold development allows us to provide quick turnaround on dip molded, cast, and coated prototypes.
POLYMER
SOLUTION PROCESSING
Polyzen is an innovative leader in the development and manufacturing of components via solution processing. This processing capability has been perfected through years of experience in material science and understanding the polymers in liquid state. Polyzen has several single axis and multi-axis machines to handle a variety of geometries. The facility is equipped with humidity controls and chemical hoods to handle inorganic solvents.
Explore our suite of solution processing capabilities around molding, coating, casting, and encapsulation.
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Polyzen Can Help