Medical Polymer Processing

Polyzen is an innovative leader in the manufacturing and processing of components for a wide range of medical devices and is a preferred supplier to medical device OEMs worldwide. Extensive in-house processing capabilities and process technology experts enable us to manufacture an array of plastic components. These include medical grade catheter tubing, films, lay-flat tubing, balloons, sleeves, stent and scaffolding coatings, and much more.

Our Medical-Grade Polymer Processing Capabilities

Polyzen offers support from prototypes through production for a wide range processing technologies used for the construction of medical devices. These include:

Medical Film Extrusion

Polyzen is a trusted leader in the extrusion of single and multi-layer medical and non-medical films and laminates. Our diverse experience and expertise enables us to create films from an array of polymer materials. Click below for further information.

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Medical Tube Extrusion

Polyzen is a proven leader in extruding medical-grade tubes. Our capabilities include the extrusion of small-diameter lay-flat tubing and specialty catheter/profile tubing. Click below for further information.

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Film Welding

Polymer film welding is a special area of expertise here at Polyzen. We’re unique in our ability to maintain uniform wall thicknesses, and we routinely create some of the thinnest, most-consistent seams available. Click below for further information.

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Thermoforming

Polyzen is a leader in using our proven vacuum thermoforming process to form elastomer films into complex, 3D shapes for various applications in the medical industry. Click below for further information.

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Dip Molding, Coating, & Casting

Polyzen has extensive experience with dip molding, coating, and micro-thin spin casting capabilities to produce medical balloons, barrier sleeves, and coatings for stents, wire cages, scaffoldings, sensors, and more. Click below for further information.

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Blow Molding

Customers come to Polyzen to support their blow-molding applications for assistance with their material selection, tooling design, and process development and troubleshooting. Click below for further information.

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Injection Molding

Customers trust Polyzen to support their injection-molding applications for expert help with their material selection, tooling design, and process development and troubleshooting. Click below for further information.

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Multi-Processing of Medical Components

Our engineers recognize that a single process may not be sufficient to provide the properties or performance characteristics for novel medical devices. Our vast in-house capabilities allow us to combine processing methods to achieve the best results for a given application.

 

About Polyzen

Polyzen, Inc. is a leading contract developer and manufacturer of custom medical-grade polymer components and products for medical device manufacturers worldwide. With fully equipped facilities in Apex, NC, we’re capable of taking any customer’s concept from prototype to full-scale production. We offer a variety of technologies and turnkey services to meet the most demanding application and regulatory challenges.

Polyzen Can Help

Rely on Polyzen’s expertise to bring your medical polymer device needs to reality.


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