Component Manufacturing

Polyzen is capable of producing virtually a variety of polymer-based component using a wide range of processing equipment. This includes extrusion, molding, forming, and machining equipment, such as:

  • Cast film extruders with various dies, rolls, and co-extrusion blocks
  • Small-diameter blown film extruders
  • RF and impulse welders
  • Thermo/vacuum formers
  • Dip molding machines
  • Liquid spin casting machines
  • Extrusion blow molding machine
  • Stretch blow molding
  • Injection molding
  • Die-cutting presses
  • Screen printers
  • 3-axis CNC mill and CNC lathe
  • Various test equipment (Instron, microscopes, leak tester, and laser measurement)
  • Plasma chamber

Device Assembly

With a highly-trained staff of technicians, we can assemble components to produce complex medical devices. This may include in-house welding, bonding, and gluing of components made from dissimilar materials.

We can assemble and package items in our class-10,000 clean rooms and help facilitate EtO and gamma sterilization, as needed by the customer. At Polyzen, our commitment to strict quality control and continuous process improvement results in our delivery of the highest levels of quality, precision, and reliability

Device Component & Assembly Examples

Our team has collaborated on, and contributed significantly to, developments of some of the most advanced medical device components and assemblies for diagnostic and interventional therapies used throughout the human body.

While we do not serve the end patient directly, our mission is to we make a difference in the well-being of patients through the products and companies we support. Medical disciplines that we have served include:

  • Bariatrics
  • Cardiology
  • Dermatology
  • ENT
  • Gastroenterology
  • General Surgery/Plastic Surgery
  • Gynecology/Obstetrics
  • Oncology
  • Ophthamology
  • Spinal/Orthopedic
  • Pulmonology
  • Urology
  • Vascular Disease
  • World Health
  • Pharmaceutical Processing

About Polyzen

Polyzen, Inc. is a leading contract developer and manufacturer of custom medical-grade polymer components and products for medical device manufacturers worldwide. With fully equipped facilities in Apex, NC, we’re capable of taking any customer’s concept from prototype to full-scale production. We offer a variety of technologies and turnkey services to meet the most demanding application and regulatory challenges.

Polyzen Can Help

Rely on Polyzen’s expertise to bring your medical polymer device needs to reality.

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